Industry 4.0 Platform

The Intelligent
OS for Manufacturing.

Mectosys unifies your entire factory floor—connecting machines, optimizing workflows, and empowering your workforce with real-time data intelligence.

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Empower Your Entire Manufacturing Stack

From asset health to workforce optimization, Mectosys delivers a unified source of truth across all operational layers.

Operations Management

Streamline daily production, manage maintenance, and optimize inventory with intelligent workflows.

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Quality & Process Control

Ensure flawless production with real-time quality monitoring, digital SOPs, and robust compliance tools.

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Real-time Visibility & Analytics

Gain deep insights with live dashboards, predictive analytics, and end-to-end production traceability.

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Integrated Intelligence

One Platform.
Nine Infinite Modules.

Every aspect of your operation, from machine maintenance to workforce training, unified under a single dashboard.

Maintenance Mgmt

Predictive breakdowns, mobile work orders, and automated MTTR tracking.

Smart Inventory

Real-time spare parts levels and automatic reordering for critical spares.

Quality Control

Statistical Process Control (SPC) with automated visual inspection hooks.

Track & Trace

End-to-end component genealogy from raw material to finished product.

Workforce Deployment

Certification-based shift planning and real-time operator tracking.

Custom Solutions

Need a specific logic? Build and deploy custom modules on the Mecto SDK.
Intelligent Automation

Drive Efficiency with AI-Powered Operations.

Mectosys leverages cutting-edge AI and machine learning to move beyond simple data collection. Predict failures, optimize schedules, and enhance decision-making across your entire enterprise.

  • Predictive Maintenance

    Anticipate equipment failures before they happen, drastically reducing unplanned downtime.

  • Dynamic Production Scheduling

    Automated scheduling adapts to real-time changes, optimizing resource allocation.

  • Anomaly Detection for Quality

    AI spots subtle deviations in quality parameters, preventing costly defects at scale.

ai_insights.json

"model_status": "active",

"prediction_engine": "enabled",

"live_alerts": 2,

"anomaly_detected": [

{ "asset_id": "MCH-007", "type": "VIBRATION_SPIKE", "severity": "HIGH" },

{ "asset_id": "LINE-B", "type": "QUALITY_DRIFT", "severity": "MEDIUM" }

]

Transform Your Factory into an Intelligent Hub.

Ready to optimize operations, reduce costs, and achieve unparalleled efficiency? Mectosys is your partner for the future of manufacturing.

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